Process example of the hottest elastic printed fab

1. Variety and process

1. Variety and specification

40x (30+40d) 13070 160cm elastic colored Ding cloth

1.2 process flow

flipping + singeing bucket cold pile - groaning, desizing, bleaching bucket, shaping, mercerizing, printing, steaming, soaping, leaf stretching + preshrinking

2. Process analysis of main processes

2.1 cloth turnover

after manual cloth turnover, normal overlock sewing, 40~47 stitches/5 Citi (20 ~ 24 stitches/inch), both sides are aligned, and the stitches are encrypted, so as to achieve straightness and fastness and prevent wrinkle and curling. Elastic satin fabric is easy to curl in the process of pretreatment, and the requirement of sewing needle is very important. Both ends must be aligned to prevent over crimping

2.2 singeing

double proportional surface area is large (2630m2g ⑴) double reverse, the vehicle speed is 80m/rain, dry cloth is dropped, and steam is used to extinguish the fire. The operator must carefully check the cloth falling condition to prevent over burning embrittlement and uneven singeing, and pay attention to the fire of the raw cloth. Only when singeing is done, can the smoothness of the fabric be improved, and the inlay caused by flower wool during circular printing be reduced, so as to improve the quality of the fabric

2.3 cold pad batch

prescription (E/L):h202:; NaOH：； Stabilizer cjl01:15; Scouring agent zs-93:20; Water glass: 5

75% of rolling stock, 50M/rain of vehicle speed, 24 hours of rolling and stacking at normal temperature (R/rain 'rotation speed), short leaves, steaming, hot water washing bucket drying

2.4 flat desizing, boiling and bleaching

the first group of rolling alkali g/L, rolling tank temperature ~c, 100 ℃ steaming for 50min; The second group was bleached, H202 g/L, pH 9-10, Klaus stabilizer PRC 3G/L; Henkel complexing agent 540 2G/L, steam 30rain at 100~c, and chlorine bleaching is strictly prohibited for spandex fabrics. In the production process, curling and wrinkling shall be strictly prevented. The wire dividing roll and bending roll shall be used well, and the tension shall be adjusted. If necessary, bamboo clips shall be used

2.5 shape setting

Lixin door type shape setting machine, temperature 190 ℃, speed 35 m/rain, semi-finished shape setting amplitude is 130cm wide. After the start-up, the shrinkage of semi-finished products must meet the customer's requirements and be less than 5%, otherwise the process parameters need to be adjusted. The dry cloth is directly shaped without rolling water. Setting before mercerizing is to control shrinkage and eliminate the internal stress of the fabric so that the fabric will not curl during mercerizing

2.6 mercerization

adopt a clip mercerization machine, roll alkali 210~220dl, expand the amplitude to 158 till, dry the cloth to 128n130chi, wash it with hot water fully, and the pH of the cloth is about 7. The mercerizing process shall strictly prevent wrinkles, and the width of the expansion is generally determined by the range of the finished product. Clip when crimping, but try to use less clips to reduce bamboo clip printing. Mercerization can improve fabric luster and dye uptake. For elastic fabrics, mercerization has limited control over weft shrinkage

2.7 printing

2.7.1 full coating process

pigment printing has good printing effect and clear edges, but soft adhesives such as adhesive TW, adhesive 594, etc. should be selected, and supporting softeners such as lupingmo fr-bh, etc. should be used to improve the hand feel of the fabric. In order to prevent paint printing from blooming, pure uppers A and active thickeners should be used to make basic paste for printing; Full coating process, without washing, saves energy, water and pollution; High quality and efficiency. The formula is as follows (g/L): Paint: X; Adhesive:; Softener: 20; Basic pulp: y

130t baking for 5 rain is used for coating fixation, and the change of coating color light should be paid attention to in the baking process

2.7.2 full live process

because the elastic cloth is spandex core spun yarn, the spandex content is only 2%-4%, and full live process can be used. Printed fabric feels soft, has good fastness and is comfortable to wear. The disadvantages are long process route, high cost, easy wrinkling when soaping with water, low genuine rate, and the prescription is as follows (water): reactive dye: X; Urea:; Baking soda: 15; Anti staining salt: 10; Sea paste: y. Reactive dye fixation is steamed with saturated steam at 102cc for 6min

2.7.3 coating activation process

some patterns must adopt coating activation acid prevention process in order to achieve the printing effect. However, if steaming + high-temperature baking fixation (150 ℃, 3 min) is used, the elasticity of spandex will be greatly reduced due to the alkali in the active color paste and high-temperature baking under alkaline conditions. Therefore, low temperature adhesive should be selected, and only the fixation process of steaming at 100 ℃ for 6 minutes should be adopted to ensure the elasticity of the fabric. At the same time, the amount of ammonia sulfate should be strictly controlled in the coating process to prevent excessive use and white circles

2.8 soaping

soaping must be carried out after the color fixation of live coating process and full live process. The floating color must be fully removed by soaping at ℃. To ensure the printing effect, it is strictly prohibited to cover the color

2.9 stretching

the speed is 40 m/min, the rolling softener nc-1 30 R/L, the temperature of the front area is 150 ℃ and has high compatibility with organisms, the temperature of the rear area is 180 ℃, the falling width is cm wider than the finished product width, and the finished product width is after pre shrinking. In the stretching process, the deviation of temperature not greater than 5 ℃ should be strictly controlled, and the speed should be constant, otherwise it will directly affect the dimensional stability of fabric falling width and the consistency of elasticity, Affect the shrinkage

source: China washing and dyeing industry information center